Hlorogen Container Chlorination Station KHS2

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Hlorogen container on-site electrolytic system is the optimal solution when there is no adequate space to accommodate equipment for the disinfection of drinking water, as well as in the case when it is needed to place equipment for chlorination to a temporary location.
It consists of a storage container in which is the complete technological equipment installed, and as such is delivered to the buyer.
All the necessary equipment for remote monitoring and control is installed; therefore it can operate without a human crew. It is fast, reliable, efficient and cheap solution.

 

Characteristics of the system

Hlorogen Container Chlorination Station KHS2 – Characteristics of the system
KHS2 Container Station consists of : HLOROGEN H125 device, ADS – Automatic dosing system, PC for acquisition of sysstem data and remote control and managment by GSM or GPRS communication.
Hlorogen Container Chlorination Stations KHS2 capacity is 0,125 kg / h or 3,0 kg / day of equivalent chlorine.
Since no gaseous chlorine is present, water chlorination is absolutely safe due to system design. For production of sodium hypochlorite solution all that is needed is  common salt,  softened  water and electric energy. Production expenses are up to two times lower compared  to gaseous chlorine disinfection, or commercial sodium hypochlorite.

System is easy to use, demands only minimal maintenance and it is fully automated. Exploitation period is minimum 20 years.

E125 electrolyzers capacity to produce 125g/h, 3.0 kg/day is sufficient to disinfect the water with flow of 69 L / s in order to maintain the 0.5 mg/l residual prescribed by law.

The maximum water flow that can be disinfected with Hlorogen H125, depending on chlorine demand and desired residuals

 

Chlorine need (mg/l)

Desired chlorine residual (mg/l)

Chlorine consumption (g/min)

NaOCl consumption (ml/min)

Chlorine consumption (g/h)

NaOCl consumption (l/h)

Maximal water flow (l/s)

0

0,3

2,07

207

124,2

12,42

115

0

0,4

2,06

206

123,8

12,38

86

0

0,5

2,07

207

124,2

12,42

69

0,1

0,5

2,05

205

123,1

12,31

57

0,2

0,5

2,06

206

123,5

12,35

49

0,3

0,5

2.06

206

123,8

12,38

43

0,4

0,5

2,05

205

123,1

12,31

38

0,5

0,5

2,04

204

122,4

12,24

34

0,6

0,5

2,05

205

122,8

12,28

31

0,7

0,5

2,02

202

121

12,1

28

0,8

0,5

2,03

203

121,7

12,17

26

0,9

0,5

2,02

202

121

12,1

24

1

0,5

2,07

207

124,2

12,42

23

 

 

Techical Data

KHS2 – 125 HLOROGEN CONTAINER SYSTEM – TECHNICAL DATA

Construction:

galvanized and painted steel profiles

The roof and walls:

polyurethane “sandwich” panel plastic coated galvanized steel sheet

Floor:

“Grill” of galvanized steel and colored profile, polyurethane “sandwich panel of 40mm, ceramic tiles

Dimension (W x D x H) mm:

3000 x 2410 x 2680

The weight of containers with equipment (kg):

2000

Installed power (W):

3300

Voltage (~V; 50Hz):

3×220/380

Water inlet (“):

1/2

Analyzer inlet (”):

1/2

Drain connections (“):

3 x 1/2

NaOCl outlet (”):

1/2

HLOROGEN H125gr  (pcs):

1

ADSR11 (pcs):

1

Main power cabinet GRO (pcs):

1

GSM communication cabinet ROGK (pcs):

1

Auxiliary tank for NaOCl RNHH50/250 (pcs):

1

Air condition (pcs):

1

HLOROGEN  H125 – TECHNICAL DATA

Capacity of equivalent chlorine (kg/h):

0,125

Saturated brine solution flow 30%(l/h):

1,25

Softened water flow (l/h):

11,25

Electrolyte flow (l/h):

12,5

Salt consumption (kg/h):

0,725

Power consumption (W):

650

Voltage (~V; 50Hz):

170 – 250

NaOCl solution strength (%):

0,9 – 1

Electrolyser E125 (pcs):

1

Hydraulic board with stand (pcs):

1

Water softener K180/8 (pcs):

1

Softened water tank ROMH50/250(pcs):

1

Saturator RSH50/250(pcs):

1

NaOCl tank RNHH50/250(pcs):

1

Brine pump Sigma Classic MTM2 (pcs):

1

Softened water pump Sigma Classic VGM (pcs):

1

Power supply OEH (pcs):

1

Ventilation system – Fan TD-160/100N (pcs):

1

Microprocessor control – Hlorogen PLC (pcs):

1

Electrolyzer Model E125

anodes

cathodes

capacity ekv. Cl2 (kg/h)

capacity ekv. Cl2 (kg/day)

pcs.

dim.(mm)

material

conn.

pcs.

dim. (mm)

material

conn.

0,125

3

4

150 x 100 x 2

Titanium

serial

5

150 x 100 x 2

Hastelloy

serial

Input electrolyte NaCl (gr/l)

Total electrolyte flow (l/h)

Conversion index (kg NaCl/1kg Cl2)

Current density (mA/cm²)

Input water temperature (˚C)

Allowed water hardness (mg/l CaCO3)

30

12.5

2,8 – 3

100

5 – 20

17

Working DC voltage (V)

Optimal DC current (A)

Switching power supply type

Allowed AC voltage (V)

Max. DC current (A)

Optimal power consumption (kWh)

7

60

HRPG-600-7,5

90 – 260

10

0.5

Produced solution concentration (%)

Optimal electrolyte temperature (˚C)

Salt consumption (kg/day)

Salt consumption (kg/month)

*Maximal water flow with keeping residual at  0,5 mg/l which can be disinfect (l/sec)

0,9 – 1

30

9

270

69

 

Operation Basics

 Hlorogen Container Chlorination Station KHS2 – Operation Basics

Water from the pipeline is filling water softener (4), calcium and magnesium ions are removed, and on the outlet of the softened water is obtained. Dosing pump (6) is transferring this water to the electrolyser where it is mixed with sodium chloride solution transferred from tank (3) by means of another dosing pump ( tank 3 contains saturated sodium chloride solution). Electrochemical reaction which results in conversion of sodium chloride into sodium hypochlorite is taking place in the electrolyser cell energized by direct electric current from energetic assembly (35) of the Hlorogen device Hypochlorite solution is stored in the tank (2). Hydrogen generated by conversion reaction is let in to atmosphere by means of ventilating system (28). Optimal hypochlorite production is achieved using system automatic arrangement (36). Sodium hypochlorite solution is injected by dosing membrane pumps (38) into pipeline with water to be disinfected. Residual chlorine analyzer (39) connected into regulation circuit with dosing pump keeps the concentration of residual chlorine in the water on the predetermined level. This is providing continuous production of disinfecting agent, automatic process control and automatic dosing and residual chlorine control.

Full system operation can be monitored through PC (37).

TECHNOLOGICAL SCHEME HLOROGEN PLANT

HLOROGEN_tehnoloska_sema

 

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